Welcome to Microtec EDM, leaders in wire erosion services. For over 20 years, our wire erosion services have helped clients across a range of industries. As a result of this, we have a top reputation for delivering high-quality wire erosion services at competitive prices. So if you need professional and reliable wire erosion services, you’ve found the answer. Please don’t hesitate to get in touch with us for a FREE quote today.
Wire Erosion Services
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35+ Years Of Combined Experience
Free No-Obligation Quotes
Fully Accredited & Approved
What are wire erosion services?
Wire erosion services use electrical discharge machining (EDM) as a manufacturing process to cut and shape metal. Using electrical sparks, our EDM machinery creates quality results for a range of industries. We have provided wire erosion services to several high-profile companies in Defence, Medical & Pharmaceutical, Space and Motorsport industries.
Our wire erosion services include:
Wire EDM Wire Erosion Services
Wire EDM is most suited to tough materials such as Inconel and hardened tool steels. This precision engineering service uses a wire as the electrode and stops materials from eroding from the wire itself by continually switching.
How does Wire EDM engineering work?
We offer Wire EDM as a precision engineering service when a high-quality finish is needed. These wire erosion services use small cuts or ‘skims’ of the part to remove microns of material at a time. These wire erosion services are used for the manufacture of intricate, complex parts where high attention to detail is required.
Micro Precision EDM Wire Erosion Services
Micro EDM wire erosion services are used on tough materials such as Inconel and hardened steels. Using a micro ‘fine’ wire as the tool, it can also be used to cut parts made from several metals. These include tungsten carbide, titanium, aluminium, copper and other more exotic alloys.
Spark Erosion/Die Sink EDM Wire Erosion Services
Spark erosion is where an electric spark between 8,000-12,000 °C is created between an electrode and the workpiece. This effectively vaporises the material to create the required design. Our Charmilles Roboform 350 machine combines high-speed finishing, and micro and automated tool changer capability thus speeding up the production process. Lower electrode wear also keeps down the cost of the product.
Our State-of-the-Art Wire Erosion Services Machinery
Our GF machinery CUT 1000 machines are a benchmark in microwire erosion. Using wires of 20 μm, surface finishes of Ra 0.05 μm, 11 μm inside radii, 22 μm slits are now achievable. Production of both small and high-volume batches of components means that wire erosion services are of real benefit in the manufacture of several technologies across a range of industries.
What are the benefits of wire erosion services?
Difficult-to-Machine Materials
Wire erosion services allow us to achieve intricate details inside components that would, otherwise, be too complex or impossible to obtain with traditional cutting methods. The process is accurate and won’t compromise the surface finish of the resulting products.
Quality Finishes
As a non-contact manufacturing process, you are guaranteed high-quality finishes with wire erosion services. Therefore, the need for post-processing procedures and surface treatments will be greatly reduced.
Quick Turnaround
The machinery we use for our wire erosion services can run 24 hours a day, 7 days a week, allowing for fast turnaround times. Our machinery utilises high-speed finishing, and micro and automated tool changer capability thus speeding up the production process.
Accuracy
Our state-of-the-art machinery and automated software allow us to produce intricate, complex parts where a high degree of accuracy is required. Furthermore, our E results are predictable and repeatable during every production run.
Tight Tolerances
We work with a range of industries where tight tolerances and high attention to detail are essential. This means that we can accommodate intricate and complex parts for a range of high-profile industries.
How does it work?
1
Get in touch with us
Get in touch with us to arrange a FREE consultation where we will discuss your wire erosion services.
2
FREE Quote
We will agree on a plan for our services and provide you with a FREE quote for wire erosion services.
3
Quality Work
We will complete your wire erosion services based on your specifications for guaranteed results.
Fully Accredited & Approved Team
Our highly qualified and experienced staff can provide a complete production service from CAD design assistance and prototyping to mass production of components incorporating full product traceability throughout the process. Further evidenced by Microtec achieving its long-held ambition of AS9100D accreditation in June 2022.
How much do wire erosion services cost?
Every project for wire erosion services that we undertake is unique. This means that whether you require small or high-volume batch work, one-off products or prototypes, the cost will be tailored to you. Get in touch with us today to discuss your requirements and receive a FREE no-obligation quote!
Why work with us?
35+ Years of Combined Experience
Our high-qualified engineers have over 35 years of combined experience in wire erosion services. This means that your project is in safe hands with us.
FREE No-Obligation Quotations
We offer FREE no-obligation quotes on all our services. This means that from quotation to completion of your wire erosion services, there will be no hidden costs with us.
Extensive Range of Quality Services
We are an EDM engineering sub-contractor specialising in all aspects of wire and spark erosion for a range of industries including Aerospace, Defence, Medical and more.
If you’re looking for professional & affordable Wire Erosion Services, please don’t hesitate to contact the experts at Microtec today for a FREE quote!
