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Precision Wiring

Do you need professional precision wiring? If so, then you’ve come to the right place. We are Microtec EDM, experts in precision wiring. For over 20 years, our precision wiring has assisted clients across several industries. As a result, we have a leading reputation for delivering high-quality precision wiring at competitive prices. So if you’re searching for precision wiring, you’ve found the answer. Please don’t hesitate to get in touch with us for a FREE quote today.

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    What is precision wiring?

    Precision wiring or electrical discharge machining (EDM) is a manufacturing process used to cut and shape metal. Our state-of-the-art EDM machinery uses electrical sparks to deliver quality results for a range of industries. We have provided precision wiring to several high-profile companies in Defence, Medical & Pharmaceutical, Space and Motorsport industries.

    Our precision wiring includes:

    Wire EDM Precision Wiring

    Wire EDM is most suited to tough materials such as Inconel and hardened tool steels. This precision engineering service uses a wire as the electrode and stops materials from eroding from the wire itself by continually switching.

    How does Wire EDM engineering work?

    We offer Wire EDM as a precision engineering service when a high-quality finish is needed. This type of precision wiring uses small cuts or ‘skims’ of the part to remove microns of material at a time. These precision wiring are used for the manufacture of intricate, complex parts where high attention to detail is required.

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    Micro Precision EDM Precision Wiring

    Micro EDM precision wiring is used on tough materials such as Inconel and hardened steels. Using a micro ‘fine’ wire as the tool, it can also be used to cut parts made from several metals. These include tungsten carbide, titanium, aluminium, copper and other more exotic alloys.

    Spark Erosion/Die Sink EDM Precision Wiring

    Spark erosion is where an electric spark between 8,000-12,000 °C is created between an electrode and the workpiece. This effectively vaporises the material to create the required design. Our Charmilles Roboform 350 machine combines high-speed finishing, and micro and automated tool changer capability thus speeding up the production process. Lower electrode wear also keeps down the cost of the product.

    Our State-of-the-Art Precision Wiring Machinery

    Our GF machinery CUT 1000 machines are a benchmark in microwire erosion. Using wires of 20 μm, surface finishes of Ra 0.05 μm, 11 μm inside radii, 22 μm slits are now achievable. Production of both small and high-volume batches of components means that precision wiring can benefit several technologies across a range of industries.

    What are the benefits of precision wiring?

    Difficult-to-Machine Materials

    With precision wiring, we can achieve intricate details in and on difficult-to-machine materials. Where traditional cutting methods wouldn’t work, precision wiring can deliver accurate and high-quality results.

    Quality Finishes

    Precision wiring is a non-contact manufacturing process. This means that the need for post-processing procedures and surface treatments will be greatly reduced, and you are guaranteed high-quality finishes.

    Quick Turnaround

    Our precision wiring machinery can run 24 hours a day, 7 days a week, allowing for fast turnaround times. Our machinery utilises high-speed finishing, and micro and automated tool changer capability thus speeding up the production process.

    Accuracy

    Our state-of-the-art machinery and automated software allow us to produce intricate, complex parts where a high degree of accuracy is required. Furthermore, our E results are predictable and repeatable during every production run.

    Tight Tolerances

    We work with a range of industries where tight tolerances and high attention to detail are essential. This means that we can accommodate intricate and complex parts for a range of high-profile industries.

    How does it work?

    1

    Get in touch with us

    Get in touch with us to arrange a FREE consultation where we will discuss your precision wiring.

    2

    FREE Quote

    We will agree on a plan for our services and provide you with a FREE quote for precision wiring.

    3

    Quality Work

    We will complete your precision wiring based on your specifications for guaranteed results.

    Fully Accredited & Approved Team

    Our highly qualified and experienced staff can provide a complete production service from CAD design assistance and prototyping to mass production of components incorporating full product traceability throughout the process. Further evidenced by Microtec achieving its long-held ambition of AS9100D accreditation in June 2022.

    How much does precision wiring cost?

    Every project for precision wiring that we undertake is unique. This means that whether you require small or high-volume batch work, one-off products or prototypes, the cost will be tailored to you. Get in touch with us today to discuss your requirements and receive a FREE no-obligation quote!

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    Why work with us?

    35+ Years of Combined Experience

    Our high-qualified engineers have over 35 years of combined experience in precision wiring. This means that your project is in safe hands with us.

    FREE No-Obligation Quotations

    We offer FREE no-obligation quotes on all our services. This means that from quotation to completion of your precision wiring, there will be no hidden costs with us.

    Extensive Range of Quality Services

    We are an EDM engineering sub-contractor specialising in all aspects of wire and spark erosion for a range of industries including Aerospace, Defence, Medical and more.

    If you’re looking for professional & affordable Precision Wiring, please don’t hesitate to contact the experts at Microtec today for a FREE quote!

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